IW STi Forum banner

Just In Time, Timing Belt Job.

9.3K views 14 replies 6 participants last post by  weirdpuffy  
#1 · (Edited)
Last weekend I finally got around to doing the timing belt job on my car. The recommended interval for these cars are 10yr/105K but after seeing the condition of these components, im glad I didn't wait any longer. My car being a 2011 STI with 85K on the clock, I was overdue and really on borrowed time. After taking it all apart, I was surprised to see that the timing belt itself was fine but everything else was not. The oem belt tensioner was leaking and so were the oem idlers. The tooth'd idler and a smooth idler had resistance in them when spinning them by hand after removing them. Everything had a decent amount of debris on it.

Image

Image

Image


We also removed the oil pump since it was right there. Fortunately none of the oil pump philips screws were loose on the rotor backing cover. They were all pretty tight still. I did notice that round seal was getting deformed for some reason. Seems like it was on its way out.
Image

Image


With the help of a friend, we did this job together. He had all the special tools so he showed me alot of the tips and tricks to doing the job. We locked all 4 cam gears, both sides of the engine. I was surprised to find out that the passenger side gears move freely when the drivers side gears required some effort. Either way I preferred we lock it all up just for good measure. I made sure to rotate the drivers side top intake cam clockwise and the bottom exhaust cam counter clockwise.

I was surprised to see how much oil came out of the cover plates for each of the cam gears. "Yo, you might want to get a rag under it to take those plate covers off the gears" "Why bro?"..... As I remove the covers...... OH FOR F**K SAKE! :mad: It was like a river of oil coming out with a vengance. Needless to say, it made a huge mess
Image





Now onto the good stuff...
Image


I decided to go with the IAG black timing belt kit and also their stage 1 blue printed oil pump. The oil pump comes fully assembled, loctite'd, torque'd and ready to go. Oil pump even came with all the seals and hardware. I ended up using Permatex RTV Black "The Right Stuff" which is oil resistant with a 90 minute cure time which was perfect for this job.

The timing kit is pretty nice too. I like how it comes with the timing belt guide since the IAG kevlar belt is HUGE. Compared to my OEM timing belt, the IAG belt seems super thick visually. Its also super strong and made it a bit of a challenge trying to line it all up on the teeth of the crank sprocket and tooth idler. It took a couple of attempts to get it right and definitely wasn't having the "just lay it in there" approach. We ended up using the red gapping tool that comes with the gates timing kits in order to adjust clearance on the IAG timing belt guide. Due to the kelvar belt being so thick, we also had to adjust all 4 of those small belt guides on the corners of the inner timing covers. Im not exactly sure what those things are called but good thing we checked them. A feeler gauge, a mirror, and some patience is all I have to say.
Image


Of course I did a brand new Subaru AVCS o-rings, Subaru thermostat, Subaru water pump, Subaru gaskets, Gates accesory and strech belts. While I was there, I also upgraded to a Koyo aluminum radiator and Koyo rad cap. I even did the fancy Grimmspeed hoses, which were actually quite nice to be honest. I didn't have to trim them and came with worm clamps, works for me :)
Image


One huge tip id recommend for anyone doing this job, make sure you remove the fuel pump fuse PRIOR to starting this job. Let the engine stall and try to turn it over a couple of times to get all the fuel out of the system. This was the very FIRST thing I did before doing anything on this car. You will need to PRIME THE OIL PUMP and establish oil pressure in the system before firing up the engine for the first time. Thus why it's important not to have any fuel in the system that would allow the engine to operate. I cranked the engine over probably like 3-4 times at 10 second intervals before the oil light went away on the dash. After that, I put the fuel pump fuse back in, and fired her up.

The car fired up on the first shot without a hick up. The engine ran fine, and sounded healthy. At that point we had a look of relief and exhaustion between the both of us. Then it was onto burning off all the oil and coolant on the header and making a big ole mess bleeding the cooling system 🤦‍♂️

After putting it all back together, checking oil, coolant, road test ect ect...... we slapped a sticker on her to make it official!
Image
 
Discussion starter · #3 ·
Nice! 85k is one of those things where it’s “ok” but just do it. I do mine every 60k miles or every fire. Whichever comes first lol (yes my car caught on fire once)
Lmao I was wondering if that was a typo, I guess not :LOL:. But yeah in my case, my concern was time. I was at the 12 year mark, so I felt like it needed to done.
 
Discussion starter · #5 ·
Definitely not a typo lol. Sadly. Lucky for me I caught it in time and had bought water like 3 min prior which saved the car.
But yeah I do all maintenance fairly frequently. Way more often than called for.
Wow good save then! You know one thing I learned REAL quick was how fast and how hot that Koyo radiator gets. Just after a couple mins of running, that radiator will burn you! Im curious if getting one of those radiator cover things is actually worth it.
 
Discussion starter · #8 ·
Kudos that you DIY'd it!
I had mine done last summer on my 2012.
It was only at 75-80k but was right on the dot for 10 years so it was no question.
I went with OEM everything.
I've done t-belts before but for the money I couldn't be bothered this time.
I'll do headers, inlets, spark plugs/coils, fpr, downpipe, trans mount, suspension, swaybars.... but you aren't going to catch me doing a timing belt or a trans flush any time soon!
That IAG kit looks fancy tho, I probably would have gone that route had I have known about it before!
Thanks! Im glad I had an experienced friend with me on this one. He's done a bunch of them over the years. This was a learning curve for me for sure. Im not used to using "visual" markings and feeler gauges for something like this. I guess I was just a bit out of my wheel house on this one. Maybe the fact that it was my own personal car made it more unsettling lol

I was going to go OEM everything honestly but I got the IAG stuff on sale. After pricing everything out, it made sense since the IAG kit came with a better kevlar belt and the timing belt guide. My excuse to "upgrade" things while im there lol. I wish they would of provided a gapping tool for the belt guide like how the gates kits does. Luckily he had one laying around so it really came in handy. I was also surprised to see how much a new OEM oil pump was. I didnt want to take a brand new oil pump apart and mess with it just to double check subaru's work so IAG pump for me. Again, another excuse to "upgrade" while im there :D

My 11 sti is in the shop for 60k service , new radiator csf racing, plus samco rad hoses, samco intercooler hoses, and oem timing belt and eveerything that goes with it. I also worried about a 12 yr old belt or more importantly an idler pulley seizing. Replacing old crusty rubber with group n engine mounts ,IAG tranny and Cusco diff mounts plus a grimmspeed pitch stop.

The fun stuff a PST carbon drive shaft, GS master cylinder brace and rad shroud.
Yeah that was my concern too, age catching up to the timing components. Ive spent way more than I wanted on this so I'll leave the engine and trans mounts for next year. I'll definitely be going with Group N everything.
 
Discussion starter · #14 ·
Awesome write up! I’m in the process of collecting all the parts for my timing belt job on my GR. Do you have a link or could you post an image of the Gates red gap tool? Is it needed for the oem Subaru belts or you used it because of the thicker belt from IAG?
The red tool comes with the gates kit as far as I know. Just google the gates timing belt kit and you see a red piece in all the pictures. The only reason it was used was because it was at my disposal. Its only purpose is to set clearance between the timing belt guide and the belt. You can use a feeler gauge to check clearance and adjust accordingly. I believe the factory service manual on my 2011 calls for 1.0mm (+ or - 0.5mm) of clearance between the belt and guide. Regardless of OEM or aftermarket timing belt, you still want to check and make sure that the timing belt isn't rubbing against any of the guides.

After a quick google search , it seems like Company 23 has their own timing belt guide with space tool to adjust and set the clearance.


Also, you will need a stretch belt tool to put on the AC belt. Its kinda sketchy to use this tool and seems like the belt will snap but it does work. It may take an attempt or two to set it up but it works.