...bringing the thread back to life...:tup:
The title of this one most closely matches the issue I want to discuss; I have some interersting information for those with the hesitation under 3K, and perhaps some other helpful information from various tests that I did to try to solve it.
I have on '05 that just clicked over 13K miles. I've been playing with this hesitation problem since I got the car six months ago. The car is totally stock, except what is called out below. And yes, I've been to the dealer twice in town about it, but still got no advice from the techs, other than it's a known problem, and no reflash is available. Now, I've been around Subarus since '94, and have had two WRX's and an '05 OXT - none of which had this crazy problem.
Here's my story (sorry for the novel, but I think it's a worthwhile read)
I have the stock airbox, with the stock filter; I tried the K&N, and even the Perrin filter, but still the hesitation was there.
I tried it with and without the intake silencer delete, but it still hesitated.
I tried it with and without the air intake duct from the grill into the airbox, but it still hesitated.
Resetting the ECU would give me a quick fix for 10 miles, but then it was back to its old ways. In fact, after each of my changes described herein, I reset the ECU, and meticulously drove the car for 30 mi before passing judgment.
Initially, I had a leaky Perrin turbo inlet hose - no clamp at the turbo end.
Even with some good clamps, some serious tweaking on the hoses, and a 6-pk of beer, I hated the way that product fit and could never get it snug up against the turbo end, so I bought the Samco turbo inlet hose, along with the Samco airbox hose, and the Samco intercooler hoses. I used good t-bolt clamps as suggested in this forum, but I never did completely lose the hesitation under 3K. I went a step further, and tried a combination of these Samco hoses and the stocker hoses, but still I could not lose the hesitation. I can tell you that IT DOES INDEED make a huge difference how you position and torque down the clamps on the intercooler hoses and the turbo inlet hose - too tight, and you begin to push out the rubber, too loose, and you will not reach full boost.
I use Cenex 94octane fuel - several months of it from the same station, and I saw no improvements at all. I did the same with Chevron 92octane over a few months, and still no improvements.
I went about clamping each of the PCV hoses going to the turbo inlet hose with a hose clamp to see if I could locate a leak - still nothing. I went further, and used some brakeKleen to see if I could find any leaks in my setup - no leaks at all.
And to top it off, I use my stock boost gauge to see if I can reach max boost in 3rd gear and sustain it well through the powerband. After getting the hoses torqued well, I now see max boost in 3rd through 6th gears, and very little lag. I can say with confidence that I can reach boost quicker with my current setup, but still the severe hesitation between like 2,800-3,200 revs.
Now, most of us have learned over the years that wet air filters work well when oiled properly. They'll choke up the MAF with gunk if you lap them in oil. Well, the other day, after pulling apart the airbox for yet another go at this problem, I decided to look at the MAF sensor - sure as heck, it was loaded with black soot, not terribly coated, but enough to notice when looking at it closely under a light. I simply never bothered to look at the sensor since it looked clean from a distance. And yes, I did do some testing with the K&N, but kept the lube to a bare minimum. I noticed that my bare finger could not remove the soot. Some alcohol and a q-tip cleaned it right up. I took the spent q-tip, and lightly moved the sensor to the center of the probe's field. For some reason, the sensor's probe was not squarely centered, so I gave it a light push to recenter it. (I have no idea why, it just seemed like a good thing to do)
I test drove the car, after resetting the ECU, and saw a noticeable improvement right away, and after three tanks of fuel now, the hesitation is still gone:clap:. Either the STi MAF's probe gets dirty over time - really dirty - or I've got an extremely odd exception to the rule.
Hey it worked for me,
-Paul