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Drilling in Carbon Fiber

1.9K views 11 replies 9 participants last post by  blownoffvalve  
#1 ·
anyone ever drilled in carbon fiber? I have found a CF trunk lid, but it has no key hole, which I feel is essential. Is there anything that I need to know, or can I just drill away with my Dewalt cordless? Does it need to be sealed again on the edges? Can I crack it this way?

should I talk to a body shop about doing it?


thanks in advance for the help...wingless CF here I come!:devil:
 
#4 ·
I've done it many times with no problems. However, your mileage may vary depending on the overall quality of the CF as well as your drill. Here are some tips.

1. Use painters tape all over the area you want to drill. Then drill through the tape. The tape will help prevent cracking while drilling and also protect against random scratches or accidents.

2. Don't press down on the drill. Let the drill bit do all the work.

3. Be extra careful when starting. The drill bit may "walk". Using the painters tape will give the surface a bit more friction, helping to prevent this.

4. For something the size of a keyhole, start with a smaller drill bit than the hole you want to create. Then enlarge the hole as needed using a dremel/sanding bit, going slowly. If using this technique, be sure to use painters tape because the dremel will get hot and possibly discolor the surrounding CF due to high heat.

Good luck!
 
#6 ·
Definitely start with small bits and work your way up. If you just blast at it with a huge bit, it will either walk, or crack the CF's coating.

CF is incredibly easy to work with in terms of drilling and cutting... just need to be careful.
 
#9 ·
froggy said:
I've done it many times with no problems. However, your mileage may vary depending on the overall quality of the CF as well as your drill. Here are some tips.

1. Use painters tape all over the area you want to drill. Then drill through the tape. The tape will help prevent cracking while drilling and also protect against random scratches or accidents.

2. Don't press down on the drill. Let the drill bit do all the work.

3. Be extra careful when starting. The drill bit may "walk". Using the painters tape will give the surface a bit more friction, helping to prevent this.

4. For something the size of a keyhole, start with a smaller drill bit than the hole you want to create. Then enlarge the hole as needed using a dremel/sanding bit, going slowly. If using this technique, be sure to use painters tape because the dremel will get hot and possibly discolor the surrounding CF due to high heat.

Good luck!
this is basically the exact thing i did when i was installing hood pins in my 240sx's cf hood
 
#11 ·
In case anyone else reads this or you actually haven't done it yet. The best thing to do is use a diamond coated hole saw. Using tape of some sort isn't a bad idea but if your saw is new it will cut a clean hole. Medium speed on the drill and light pressure on your arm.