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Another engine failure 12k

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9.6K views 55 replies 30 participants last post by  Gregor12  
#1 ·
Whats up guys.

So Ive had my 2015 STI since novegebr 2015. I bought it used with 9500 miles on it. Was previously a "fleet Car" from North carolina according to car fax. Ive since put little less than 3k on it. Couple days before christmas I was heading to finish some shopping and did a couple hard pulls from 3rd-4th gear. Nothing extreme. car felt fine. Came out from shopping and started the car and out came a decent amount of smoke. But quickly went away. On the drive home the car was hesitating and threw a CEL for Mis Fire on #4 Cylinder. I was pretty upset. Car was stock at the time. It did have the Cobb AP installed but running the stock map. I was planning to just do some data logging and get a pro-tune eventually. So the dealer initially gave me lip for having installed the ap because THEY CAN TELL!!! lol.

Long story short just got word today they are replacing two pistons on one side of the motor due to being damaged. Kind of upsetting with such low miles.

Should I have any concerns with them only replacing two pistons not the whole short block? What is break in going to be like? Thanks for any help
 
#2 ·
I have always done all my own engine rebuilds and would never replace pistons (or even just rings) on a subset of the cylinders. But that might just be me being anal.

It's very possible that you did not do the initial damage to the motor. A fleet vehicle could have been abused by who-knows-who. When you are leasing a vehicle you tend to not give a crap. Maybe your 3rd/4th gear pulls were just the thing that pushed it over the edge due to previous damage.

-Craig
 
#19 ·
He isn't running the factory stock unmolested map though. As soon as you hook up the AP you are essentially hacking into the ECU. While it's running stock mapping settings it's still molested code. The only benefit is getting real time logging of say knock events. You can get real time output of data for say IAT, boost, coolant temp, etc with a plug in module that hooks to the ECU and ties in with an app on your phone but leaves the ECU code alone.
 
#20 ·
As a new AP owner, I am glad to see they are still covering you! I know it sucks they are only doing the two pistons but hey, they are paying for it and it was modded (slightly). Take what you can get and IMO, buy new next time. I would have to get a kiiiiiiilllller deal to buy a 1 year old STI, they dont usually depreciate that much and new is only a few $K more.. and worth it IMO. Sorry about your troubles OP.
 
#21 ·
It did have the Cobb AP installed but running the stock map. I was planning to just do some data logging and get a pro-tune eventually. So the dealer initially gave me lip for having installed the ap because THEY CAN TELL!!! lol.
That's good to hear that the dealership is covering the repair under warranty, especially after the fact that the Cobb Accessport was installed. How did the dealership know you had the Cobb Accessport previously installed?
 
#24 ·
HAHA nice find. Although Id want a replacement M3 in that case. Im pretty sure it was either a lease or corporate car. Either was it was probably driven hard. Which I'm ok with. I bought it with intent to drive it hard as I do all my cars. I just didn't think it'd be this weak.

Just want my car back lol. going on 3 weeks with this loaner that has stickers all over it and just plain sucks lol..
 
#25 ·
excellent they are replacing under warranty, good to hear! As for what happened...even a hard life up to 12k miles shouldn't cause a failure unless something was wrong going in. During development these motors are run for hundreds of hours at WOT to prove durability. I could picture a fleet car getting 87 octane and that could do it... My '04 STI was driven hard in autox events, 10 yrs and no problems (but was well maintained). Hoping same for my '15!
 
#28 ·
Given that it's easily and well within the state of current technology for them to tell if the ECU has been flashed at all (regardless if flashed back to stock), I think anyone assuming that they couldn't at this point was deluding themselves.

As always, best option is to be sure you can afford a new motor before modding, and if you experience a failure be polite and up front with your dealer about why you think it should be covered regardless of modifications and they might surprise you and cover it. If not, well then you already were smart and made sure you could cover the repair before you started modding. :tup:
 
#35 ·
I would trust the stock tune and any of the off the shelf cobb tunes. They have both been extensively tested for years now. People have problems when they start to mix and match performance parts on the stock tune, or with the cobb tunes they use parts that were'nt tested by cobb when they tuned the maps and end up overboosting and or running too rich too lean etc etc. and just generally operating the engine beyond what it was designed for like using the wrong octane. The stock STI tunes are engineered for 93+ octane fuel.
 
#40 ·
The knock sensor works fine. If you have issues with knock and timing you should take a serious look at the quality of fuel you use. As I said, my dealer haven't seen a cracked ringland in years.

I have seen so many bad aftermarket tunes over the years that I just don't trust off the shelf tunes. Yet on the STi forums people behave like it's a guarantee that your car will break because Subaru uses a bad tune. I don't buy it...

I feel this is becoming a thread hijack now so I will stay out of this one.