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BriEE

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Here's my thread on NASIOC

Transmission crossmember front bolts torque - Subaru manual wrong? - NASIOC

The 2 17mm M12x1.25 bolts at the front of the transmission crossmember support calls for 103ft-lbs. Last time I took this part off, I did torque nearly to 97-100 ft-lbs, it didn't feel right at all.

Few days ago I removed it to install more bushings for the shifter and found 1 bolt had stretched threads and the hole of one of them had 1 thread that got stripped. My torque wrench is accurate and is calibrated so it's not about the tool issue.

I then checked around and found there are nominal values for fasteners like torque specs and loads.

http://www.imperialinc.com/pdf/A_FastenerTorqueCharts.pdf

Of course these aren't Subaru's materials but they represent somewhat average torque a certain bolt can take before it gets pulled beyond the limit.

If you check that link, a M12x1.25 grade 8.8 should be around 72 ft-lbs. Lets say there's 10% deviation, so put it at 80ft-lbs. 103ft-lbs is going way over and explains why my bolt was messed up. Now convert 103 N-m to ft-lbs and you'll get 75 ft-lbs. The near nominal value of a M12x1.25 bolt. Surprise surpise.

This seems like the same issue with the front caliper bolts. I think whoever wrote this tech document, didn't pass to QA at all, or if they did, QA sucks because as a QA engineer, I would never let things like mixed up torque values due to conversion go to production.

Either way, I don't think SOC/SOA/FHI would care that much about fixing this, but KNOWING about a rough guide to how fasteners have a nominal torque value can save you hassle and breaking stuff.
 
I know slightly off topic... I had a similar issue when I put on my rear Whiteline swaybar. The service manual said to tighten the rear stabilizer clamp to 40 N-m (29.5 ft-lbs)… long story short, twisted the heads off of the two of the stock bolts, so I replaced them with 10.9 grade and torqued to spec. In this case I think it was a lack of supplier quality control since an 8.8 grade bolt should not have failed. I hope that batch of 8.8 bolts didn't put my whole car together. :eek2:
 
Good info, but I swear this has been covered, although I cannot find it. You have THE WORST luck working on your car!
 
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