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Old 07-25-2008, 09:55 PM   #1
GJM
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Default Greg's Twin-scroll STI: Project Sleeper

Here's my 2006 STI. Mac323.

Mod List:

Engine:
-Stock Longblock (until winter)
-Borg Warner S258 Turbo w/ .85ar Twinscroll Hotside
-Full Race Twinscroll Header (coated)
-Full Race Twinscroll Uppipe (coated)
-Custom V-banded 3" Downpipe
-Cobb Catback Exhaust
-Kartboy Hardend Exhaust Hangers x4
-Tial 44mm EWG x2
-Custom V-banded Dump Tubes x2
-Custom 3.5" Cold Air Intake
-Cobb Tuning 3.5" Big MAF
-AEM 3.5 Bar MAP Sensor
-K&N 3.5" Cone Filter
-Custom Stainless Steel Oil Feed Line
-Grimmspeed Ported and Coated TGV Deletes
-Custom 2.5" Aluminum Intercooler Piping
-APS DR725 Intercooler Core
-Aeromotive Side Feed Fuel Rails
-Russel Stainless Steel Braided Fuel Lines
-Summit Black AN Fuel Fittings (Assorted)
-Sard Fuel Pressure Regulator w/ Liquid Filled Gauge
-DW 850cc Side Feed Injectors
-Walbro 255lph Fuel Pump
-Tial 50mm Blow Off Valve
-Custom Stainless Steel Power Steering Lines (Feed and Return)
-Relocated Coolant Resovior
-Koyo Aluminum Radiator (Modified)
-Samco Radiator Hoses (Upper and Lower)
-ARC Thermostat
-Mishimoto Slim Radiator Fans
-Grimmspeed Ported and Coated Throttle Body
-All Breather/Vaccume Lines Replaced and Re-Run w/ Silicon Hose
-Custom Battery Relocation
-Optima Red Top 12v Battery
-Taylor Aluminum Battery Box
-Custom Alternator Bracket
-All I/C Piping Secured With T-Bolt Clamps
-Vibrant 4-Ply silicon coulpers everywhere
-Cosworth Intake Manifold
-Hallman RX Manual Boost Controller (Black)
-Cobb Accessport Version 2 w/ Protune by Dave Brown @ MSPT

Suspension:
-BC Racing Inverted Coilovers (for now)
-BC Racing Front Camber Plates
-BC Racing Rear Camber Plates
-Carbing Front Strut Bar w/ Master Cylinder Brace
-Carbing Rear Strut Bar
-Cusco Rear Underbrace
-Kartboy Front Endlinks
-Kartboy Rear Endlinks
-Whiteline Ball Joint Extenders
-Whiteline Tie Rod Extenders
-Whiteline 27mm Front Sway Bar
-Whiteline 24mm Rear Sway Bar

Wheels & Tires & Lugs:
-Stock BBS in Silver
-255/40/17 Falken RT615's
-McGard Spline Drive Lug Nuts

Exterior:
-Painted WRX Sideskirts
-Cleared and Painted Headlights
-Custom Painted Front Star Emblem
-Custom Painted Rear Star Emblem
-Wingless Trunk
-Window Tint (35%)
-JDM 2.5 "STI Tuned" Badge
-Full Sticker Debadge
-Painted Spec-C Roof Vent
-Rolled Front Fenders
-Shaved and Pulled Rear Fenders
-JDM Rainguards
-KS Tech Hood Scoop Delete


Interior:
-WRX Black and Gray Front Seats
-Black WRX Carpet
-STI Black Floor Mats
-WRX Rear Seat with Pass Through
-WRX Door Cards
-10th Street JDM Alcantara Shift Boot (Black w/ Red Stitch)
-10th Street JDM Alcantara E-Brake Boot (Black w/ Red Stitch)
-10th Street JDM Padded Alcantara Arm Rest Cover (Black w/ Red Stitch)
-AEM 30psi Boost Gauge (black face / black bezel)
-AEM Wide Band Gauge and Sensor (black face / black bezel)
-Perrin Dual Steering Column Gauge Pod
-Apexi Turbo Timer


Drivetrain:
-Go Fast Bits Adjustable Short Shifter
-Cusco Motor Mounts
-Cusco Transmission Mount
-Kartboy Pitch Mount





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Last edited by GJM; 12-22-2008 at 09:41 AM..
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Old 07-25-2008, 10:04 PM   #2
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Default Re: Greg's Full-Race Equipped 2006 STI (7/26) New Journal

looks great man, did you have any problems with the downpipe install? Mine won't fit lol
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Old 07-25-2008, 10:07 PM   #3
GJM
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Default Re: Greg's Full-Race Equipped 2006 STI (7/26) New Journal

I had a lot of fitment issues with the Full Race Stuff. The Uppipe sits entirely too close to the firewall. There is a lot of room to move it foward. Why they didnt do that i could not tell you. I chose making a custom downpipe which actually turned out a lot better simply because it fits Perfectly. However, it barely clears the firewall and well...there just wasnt much room to play around with. It took my mechanic quite a while to get it to fit the way it does. I have no idea how full race's downpipe would fit in there because from the pictures and looking at my car i can guarentee that it would not fit on my car.

I also had issues finding studs for the uppipe. One would thing that if a company does not supply studs for their uppipe that they would use OEM studs. That was not the case and it took me a few trips to my friends shop to find a nice set of hardend exhaust studs to fit into the uppipe.

All in all the quality of their stuff is really great...but the fitment could have been better and i wish they offered some studs/bolts with their setup. For what we paid for it, they damn well should have.

I cant wait to see how the header and uppipe performs though, now that its all set up and all my frustrations are gone.

shoot me a PM if you have any more questions. If ya need, i can take some pictures for you on tuesday.

-Greg

Last edited by GJM; 07-25-2008 at 10:58 PM..
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Old 07-26-2008, 05:14 AM   #4
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Default Re: Greg's Full-Race Equipped 2006 STI (7/26) New Journal

Wow this looks amazing! What is the S258 comparable too? Please post a dyno chart!
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Old 07-28-2008, 07:33 PM   #5
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Default Re: Greg's Full-Race Equipped 2006 STI (7/26) New Journal

Quick Update...

All the I/C Pipes are finished. Stainless Power Steering Lines are in, and everything is ready to go. All i need to get is a new alternator belt, and im waiting on my intake manifold/tgv's and ported throttlebody to come back from getting a nice grimmspeed coating. Cant wait...its going to be awsome.

I also ordered some BC Rear camber plates to give myself some extra clearence between the rear tires and coilovers as they are practically rubbing... Also spoke to BC about my front coilover freezing issue and they will be sending me two new replacement front coilovers.

Alex at 10th Street JDM is also finished with some interior goodies so that will be getting installed again soon.

Hopefully by the time i get the car back the car will be lowered to where i really want it to be, and i wont be dealing with any rubbing issues or anything like that.

Last edited by GJM; 08-03-2008 at 05:36 PM..
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Old 08-03-2008, 12:08 PM   #6
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Default Re: Greg's Full-Race Equipped 2006 STI (7/26) New Journal

I would love to have an 8500-9000 redline. Do you think that the stock crankshaft will be reliable with that high rpm?
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Old 08-03-2008, 01:25 PM   #7
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Default Re: Greg's Full-Race Equipped 2006 STI (7/26) New Journal

Can we see some pics of the interior as well? That thing is SICK!
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Old 08-03-2008, 01:37 PM   #8
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Default Re: Greg's Full-Race Equipped 2006 STI (7/26) New Journal

nice, you got the bw turbo w/o the ss exhaust housing? Must be expensive?
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Old 08-03-2008, 01:47 PM   #9
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Default Re: Greg's Full-Race Equipped 2006 STI (7/26) New Journal

What does it weigh?
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Old 08-03-2008, 05:35 PM   #10
GJM
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Default Re: Greg's Full-Race Equipped 2006 STI (7/26) New Journal

Quote:
Originally Posted by jsmsustudent View Post
I would love to have an 8500-9000 redline. Do you think that the stock crankshaft will be reliable with that high rpm?
If all goes as planned, i'll be having ron at axis (now RAW 1) building the motor with his modified stock crankshaft. After speaking with PnL for a little bit I will be doing a setup much like the setup they have posted in the power bragging section.

------------------------------------------------------------------------------------

AMG,

All the custom fabbed stuff is DONE.... FINALLY. Once the intake manifold/tgv's and ported throttle body get back from getting a thermal coating @ grimmspeed, i'll be cleaning up the car and take pictures of EVERYTHING...so i'll have a ton of interior pictures to post up as well.

-------------------------------------------------------------------------------------

SCBY REX,

I was not even aware BW had a SS exhaust housing in a .85 ar, twinscroll t3 setup. I guess i gota look into that now =)

As for price it really was not that bad. I have a buddy with a good relationship with BW so i got the turbo pretty cheap.

--------------------------------------------------------------------------------------

Harlan Pepper (from best in show????)

The turbo is on the heavier side of things. It probably weighs about 30lbs. If i remember correctly the shipping weight was around 33lbs total, with some other stuff in the box. In light of this my shop fabbed up a bracket to help support some of the weight. In terms of the entire car, I am really not sure anymore. I'll be at English Town (NJ) in september for Evo vs. WRX day so hopefully i can weight it there.

---------------------------------------------------------------------------------------

Valetudospang,

Sorry for not replying to your post sooner. The BW S258 would be compared to something in between a gt3076 an gt35r turbo. It has a 58 lb/min wheel where the 30r has a 52 lb/min wheel and the 35r has a 65 lb/min wheel. So somewhere in between would be my best guess.

Last edited by GJM; 08-03-2008 at 05:42 PM..
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